Chapter 5

In this section is where the operators find information about the parts in the aircraft that are classified as Life Items.

A manufacturer determines when a part is a life item after the part goes through rigorous test. The part endures stress tests, temperatures tests, reliability tests, corrosion tests to mention some of them.

A life items is an item that after being in service in the aircraft for a certain period, it is not longer safe to keep operating in the aircraft when it reaches its maximum safe life. Some parts could be classified as life items after years of being in service through Airworthiness Directives. The Airworthiness Directive requires the urgent attention of the operators and is generally limited to items affecting safety.

Depending where the part is installed on the aircraft, a part may be life limited by cycles (take offs and landings) or by hours in service. The landing gear life limited parts is determined by the cycles in the majority of the cases.

Life limited parts in an engine are tracked by hours of operation rather than cycles. This tracking method is also used on the spindle carriage in the wings of some aircraft models.

The life limited parts are usually serialized with the solely purpose to maintain control of the part. The operator is ought to keep record of the part from the time the part it was manufacturer. This documentation or record is known as “Back To Birth Traceability”.

Back To Birth Traceability is a documentation that clearly demonstrate every owner and installation of the part where lists the specific aircraft number, aircraft weight class, hours and cycles all the way back to the time the part was manufactured.

Initially, a part may not be considered s life item. However, if the part fails in service because of fatigue then the FAA forces the aircraft manufacturer through service bulletins and airworthiness directives to classify the part as life item. This new classification poses a challenge to the operators because there is no tracking records for the “new life item”.  In some cases, the operator decides to remove part from service because they are not able to generate a Back To Birth Certificate for the new “life” item. This decision proves costly to operators in some cases but fortunately, for operators some manufacturers provide formulas to calculate possible times and cycles for parts that lack of Back To Birth Traceability document.